What causes severe starting in overload relays

1. Overloading: If the motor is being operated beyond its maximum capacity or consistently experiencing high levels of current, it can trigger the overload relay to trip and cause severe starting issues.

2. Short circuits: A short circuit in the electrical system can cause a sudden surge of current, leading to overheating and tripping of the overload relay.

3. Motor issues: Problems with the motor, such as worn out bearings, misalignment, or overheating, can cause the overload relay to trip and prevent the motor from starting properly.

4. Faulty relay: The overload relay itself may be defective or malfunctioning, causing it to trip unnecessarily and disrupt the starting process of the motor.

5. Voltage fluctuations: Fluctuations in voltage levels can also trigger the overload relay to trip and prevent the motor from starting smoothly.