What is a fatigue fracture

A fatigue fracture is a type of fracture that occurs due to repeated cyclic loading and unloading of a material, leading to progressive damage and failure over time. It typically happens in materials subjected to repetitive or cyclic stresses, such as metals, bones, or concrete.

To understand a fatigue fracture in more detail, we need to consider the concept of fatigue strength and the underlying mechanisms that lead to failure. Fatigue strength refers to the maximum stress amplitude a material can endure for a given number of cycles before failure occurs. It is usually lower than the material's ultimate tensile strength.

Here's a step-by-step explanation of how to determine if a fracture is fatigue-related:

1. Identify the loading conditions: Fatigue fractures typically occur under cyclic or fluctuating loading conditions. It can involve changes in stress magnitude, direction, or both.

2. Evaluate the material's resistance: Different materials have different susceptibility to fatigue failure. Typically, materials with higher tensile strength are more resistant to fatigue fractures.

3. Assess the stress levels: The magnitude of stress applied to the material is crucial. High stress levels can accelerate the initiation and growth of fatigue cracks over time.

4. Examine the fracture surface: A fatigued fracture surface often exhibits unique characteristics that distinguish it from other types of fractures. These features include distinct crack propagation patterns, such as beach marks or striations, indicating progressive failure.

5. Consider the loading history: Fatigue fractures occur over multiple cycles, weakening the material gradually. Analyzing the loading history, including the number of cycles, stress amplitudes, and loading frequency, can provide insight into the fatigue process.

If all these factors align, and the fracture exhibits the characteristic features mentioned above, it suggests a fatigue fracture.

It's important to note that determining the exact cause of a fracture requires expertise in materials science and failure analysis. Professional evaluation and laboratory testing might be necessary for accurate identification.