Suppose you have been hired as a financial consultant to Defense Electronics, Inc. (DEI), a large, publicly traded firm that is the market share leader in radar detection systems (RDSs). The company is looking at setting up a manufacturing plant overseas to produce a new line of RDSs. This will be a five-year project. The company bought some land three years ago for $5.2 million in anticipation of using it as a toxic dump site for waste chemicals, but it built a piping system to safely discard the chemicals instead. The land was appraised last week for $6 million. In five years, the aftertax value of the land will be $6.4 million, but the company expects to keep the land for a future project. The company wants to build its new manufacturing plant on this land; the plant and equipment will cost $32.56 million to build. The following market data on DEI’s securities is current:


Debt:
237,000 7.4 percent coupon bonds outstanding, 25 years to maturity, selling for 109 percent of par; the bonds have a $1,000 par value each and make semiannual payments.

Common stock:
9,500,000 shares outstanding, selling for $71.70 per share; the beta is 1.2.

Preferred stock:
457,000 shares of 6 percent preferred stock outstanding, selling for $81.70 per share and and having a par value of $100.

Market:
8 percent expected market risk premium; 6 percent risk-free rate.


DEI uses G.M. Wharton as its lead underwriter. Wharton charges DEI spreads of 9 percent on new common stock issues, 7 percent on new preferred stock issues, and 5 percent on new debt issues. Wharton has included all direct and indirect issuance costs (along with its profit) in setting these spreads. Wharton has recommended to DEI that it raise the funds needed to build the plant by issuing new shares of common stock. DEI’s tax rate is 38 percent. The project requires $1,475,000 in initial net working capital investment to get operational. Assume Wharton raises all equity for new projects externally.


a.
Calculate the project’s initial Time 0 cash flow, taking into account all side effects. Assume that the net working capital will not require flotation costs. (Negative amount should be indicated by a minus sign. Do not round intermediate calculations. Enter your answer in dollars, not millions of dollars (e.g., 1,234,567).)


Cash flow $


b.
The new RDS project is somewhat riskier than a typical project for DEI, primarily because the plant is being located overseas. Management has told you to use an adjustment factor of 3 percent to account for this increased riskiness. Calculate the appropriate discount rate to use when evaluating DEI’s project. (Do not round intermediate calculations. Enter your answer as a percent rounded to 2 decimal places (e.g., 32.16).)


Discount rate %


c.
The manufacturing plant has an eight-year tax life, and DEI uses straight-line depreciation. At the end of the project (that is, the end of Year 5), the plant and equipment can be scrapped for $5.2 million. What is the aftertax salvage value of this plant and equipment? (Do not round intermediate calculations. Enter your answer in dollars, not millions of dollars (e.g., 1,234,567).)


Aftertax salvage value $


d.
The company will incur $7,500,000 in annual fixed costs. The plan is to manufacture 20,500 RDSs per year and sell them at $11,150 per machine; the variable production costs are $9,750 per RDS. What is the annual operating cash flow (OCF) from this project? (Do not round intermediate calculations. Enter your answer in dollars, not millions of dollars (e.g., 1,234,567).)


Operating cash flow $


e.
DEI’s comptroller is primarily interested in the impact of DEI’s investments on the bottom line of reported accounting statements. What will you tell her is the accounting break-even quantity of RDSs sold for this project? (Do not round intermediate calculations and round your final answer to the nearest whole number.)


Break-even quantity units


f.
Finally, DEI’s president wants you to throw all your calculations, assumptions, and everything else into the report for the chief financial officer; all he wants to know is what the RDS project’s internal rate of return (IRR) and net present value (NPV) are. Assume that the net working capital will not require flotation costs. (Enter your NPV answer in dollars, not millions of dollars (e.g., 1,234,567). Enter your IRR answer as a percent. Do not round intermediate calculations and round your final answers to 2 decimal places (e.g., 32.16).)



IRR %
NPV $
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a. To calculate the project's initial Time 0 cash flow, you need to consider all the cash inflows and outflows associated with the project at the beginning. These include the initial investment for the manufacturing plant, the initial net working capital investment, and any side effects such as the change in value of the land.

Initial investment for the manufacturing plant: $32.56 million
Initial net working capital investment: $1.475 million
Change in value of the land: $6 million - $5.2 million = $0.8 million

Therefore, the initial Time 0 cash flow is:
$32.56 million + $1.475 million + $0.8 million = $34.835 million

b. To calculate the appropriate discount rate to use when evaluating DEI's project, you need to consider the riskiness of the project. The adjustment factor of 3 percent accounts for the increased riskiness due to the overseas location of the plant.

Risk-free rate: 6%
Market risk premium: 8%
Beta of DEI: 1.2

The appropriate discount rate can be calculated using the following formula:
Discount rate = Risk-free rate + (Beta * Market risk premium) + Adjustment factor

Discount rate = 6% + (1.2 * 8%) + 3% = 6% + 9.6% + 3% = 18.6%

Therefore, the appropriate discount rate to use when evaluating DEI's project is 18.6%.

c. The aftertax salvage value of the plant and equipment can be calculated by subtracting the tax on the salvage value from the salvage value itself. The salvage value is given as $5.2 million.

Tax rate: 38%

Tax on salvage value = Tax rate * Salvage value
Tax on salvage value = 0.38 * $5.2 million = $1.976 million

Aftertax salvage value = Salvage value - Tax on salvage value
Aftertax salvage value = $5.2 million - $1.976 million = $3.224 million

Therefore, the aftertax salvage value of the plant and equipment is $3.224 million.

d. The annual operating cash flow (OCF) from the project can be calculated using the following formula:
OCF = (Number of units sold * Price per unit) - (Variable production cost per unit * Number of units sold) - Annual fixed costs

Number of units sold: 20,500
Price per unit: $11,150
Variable production cost per unit: $9,750
Annual fixed costs: $7.5 million

OCF = (20,500 * $11,150) - (20,500 * $9,750) - $7.5 million
OCF = $228,275,000 - $199,875,000 - $7.5 million
OCF = $20,900,000

Therefore, the annual operating cash flow from this project is $20,900,000.

e. The accounting break-even quantity of RDSs sold for this project can be calculated as the point where the operating cash flow is equal to zero. We can rearrange the formula for OCF as follows:

Number of units sold at break-even = (Annual fixed costs) / (Price per unit - Variable production cost per unit)
Number of units sold at break-even = $7.5 million / ($11,150 - $9,750)
Number of units sold at break-even = $7.5 million / $1,400
Number of units sold at break-even = 5,357.14

Rounding to the nearest whole number, the accounting break-even quantity is 5,357 units.

f. The internal rate of return (IRR) and net present value (NPV) can be calculated by discounting the cash flows of the project and finding the rate of return that makes the NPV equal to zero.

To calculate IRR, find the discount rate that makes the present value of cash flows equal to the initial investment. The NPV formula is:

NPV = -Initial investment + (Cash flow at t=1 / (1 + Discount rate) + Cash flow at t=2 / (1 + Discount rate)^2 + ... + Cash flow at t=n / (1 + Discount rate)^n

You can use Excel or financial calculator to find the discount rate that makes the NPV equal to zero. Once you have the discount rate, you can calculate the NPV by substituting the discount rate into the NPV formula and summing the discounted cash flows.

Please note that without the specific cash flow values and their respective timings, it is not possible to calculate the exact IRR and NPV.