In polymer chemistry, it is often said that obtaining a polymer with certain desired physical properties is often more a problem of engineering than of chemistry. Why is this the case?

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In polymer chemistry, obtaining a polymer with specific desired physical properties is often considered more of an engineering problem than a chemistry problem due to several reasons:

1. Structure-Property Relationships: Polymers have complex molecular structures that can be designed and tailored to achieve desired properties. The relationship between the polymer's chemical composition, molecular weight, branching, and other structural factors determines its physical properties, such as stiffness, strength, flexibility, and thermal stability. Understanding and manipulating these relationships to obtain specific properties requires a deep understanding of the polymer structure and how it influences its behavior.

2. Processing Techniques: Polymers can be processed in various ways like casting, extrusion, injection molding, and more. Each technique has a significant influence on the final properties of the polymer. Choosing the right processing technique and optimizing parameters such as temperature, pressure, cooling rate, and deformation forces is crucial in achieving the desired physical properties. These considerations fall more within the realm of engineering than pure chemistry.

3. Industrial Scale-up: Polymer synthesis usually starts at the lab scale, and scaling up the process to an industrial level poses additional challenges. Factors such as reaction kinetics, heat transfer, mixing efficiency, and impurity control become critical when producing polymers on a large scale. Engineering solutions are required to address these challenges and ensure the desired properties are maintained during scale-up.

4. Material Selection: Polymer chemistry offers a wide range of monomers, additional additives, and processing techniques, making material selection complex. Engineers need to consider factors such as cost, availability, compatibility, environmental impact, and regulatory compliance when choosing the appropriate materials for a specific application. This requires a multi-disciplinary approach involving chemistry, materials science, and engineering principles.

In summary, obtaining polymers with specific physical properties involves understanding the structure-property relationships, optimizing processing techniques, addressing scale-up challenges, and making informed material selections. These aspects rely heavily on engineering principles to achieve the desired outcome, making polymer engineering a crucial component in achieving desired physical properties of polymers.